The combination of ultra sound waves and cleaning solvents combine to produce a process called ultrasonic cleaning. Depending on the material ordinary water is often enough to produce the desired results. The entire process only takes a few minutes to complete for most objects . However, it’s important to understand that the process doesn’t produce sterile results. Ultrasonic cleaning services are used across a wide array of industries, and the process produces remarkable results that help cut costs, and often eliminate the need for toxic chemicals.
How It Works
ultrasonic cleaning services use devices that produce high-frequency pressure sound waves to agitate liquids to form cavitation bubbles. A cavitation bubble is simply a vapor cavity in a liquid. The bubble removes contamination through high-pressure force that causes the bubble to implode penetrating cracks, crevices, recesses and micro holes. The object isn’t allowed to rest on the bottom of the device because the cleaning solvent needs to touch all surfaces for the imploding bubbles to perform their work across every surface of the product.
Industrial Uses
Today’s high precision machining calls for the use of ultrasonic cleaning across an array of industrial products, including weapons, pharmaceuticals, jewelry, medical and aerospace and many more. The processes are also used in electroplating and in the manufacturing of computer components. Precision machine shops and plating companies offer the ultrasonic services to compliment the production of their high precision products. The combination of precision machining and ultrasonic cleaning produces a high-quality product offering exceptional performance, and it helps keep costs down when done in house at the machining location.
Solvents
Materials dictate the kind of solvent needed for the cleaning process, and rinses of deionized water wash away the chemical solvents. Even blind holes are washed and rinsed with the ultrasonic cleaning process that ensures the highest standard of quality. Often only water is needed as a solvent because the imploding bubbles reach into and scrub even the smallest holes and pits. Finishing engineers supervise the process and decide which solvent is best for any given material.
Ultrasonic cleaning services are an integral step in the production of high precision and high quality machined products. They ensure safety, reduce waste and increase the efficiency of the finished product.
